Compressed air energy audit in Gujarat
An AIRS audit tells you, in rupees, where your compressed air power goes and which fixes pay back first. We measure on site with our own flow meters, power loggers and dew point instruments, and you get a plain report your plant head and finance team can act on.
Book an energy saving assessment · WhatsApp +91 84888 42227
What we measure
| Area | Measurement | Typical finding |
|---|---|---|
| Compressors | kW, flow, specific power (kW per CFM), load/unload pattern | Compressors running unloaded, wrong sequencing |
| Leaks | Leak flow and ultrasonic leak survey | Leaks tagged and costed one by one |
| Dryers | Pressure dew point, purge loss, pressure drop | Heatless dryers purging 15–20%; high dryer ΔP |
| Drains | Timer and float drain losses | Timer drains blowing air; replace with zero air loss drains |
| Distribution | Pressure drop from compressor to point of use | Undersized or corroded pipe; compressor set too high |
| Nitrogen (PSA) | Air-to-N₂ ratio, purity vs need | Over-purity and over-sizing |
| Chillers | Power and power quality on the chiller feeders | Candidates for KESECO ULTRA |
What you receive
- A one-page summary with total savings in ₹ and kWh a year
- A list of fixes ranked by payback
- Measured data, photos and leak tags
- An optional quotation only for the fixes you choose
Where we work
Ahmedabad, Sanand, Becharaji, Vadodara, Halol, Ankleshwar, Dahej, Bharuch, Vapi, Silvassa, Kutch and Mundra, and plants across Maharashtra, Madhya Pradesh and Himachal Pradesh.
Results from audits
- Specialty chemical manufacturer, Gujarat: PSA nitrogen plant audit measuring air-to-N₂ ratio and purity against need. Read the case studies
- Leading chemical manufacturer, Gujarat: heatless dryers purging 18.5% replaced; new dryer purge 2.6–8%, PDP -43 to -58 °C against a -40 °C design. Case study
Questions buyers ask
How long does an audit take?
One to three days on site, depending on the number of compressors, then a report within a week.
Do you need a shutdown?
No. We measure while the plant runs normally.
Is the audit linked to buying from you?
No. The report stands on its own; you can carry out the fixes with anyone.
Which compressors do you cover?
All makes, including Atlas Copco, Kaeser, ELGi, Ingersoll Rand, Chicago Pneumatic and CompAir.
Can you audit our nitrogen plant too?
Yes, PSA nitrogen generators are part of the audit if you ask.
Call or WhatsApp +91 84888 42227, email support@airs.net.in, or visit us at 331 Saffron Business Park, Jasodanagar, Ahmedabad 382445.