Energy saving services for industrial utilities
Compressed air, nitrogen, chillers and electrical loads are where most plants lose power without seeing it. We measure the loss, fix it, and show the saving in kWh and rupees.
Compressed air, nitrogen, chillers and electrical loads are where most plants lose power without seeing it. We measure the loss, fix it, and show the saving in kWh and rupees.
Compressed Air System Efficiency
Compressed air is often the largest single electricity user in a plant. We measure compressor kW, flow and specific power on site and pinpoint losses from generation to point of use, for every make including Atlas Copco, Kaeser, ELGi, Ingersoll Rand, Chicago Pneumatic and CompAir.
- Leak detection and reduction
- Dryer optimisation
- Demand-based control
- System audits (kW per CFM)
Dew Point & Moisture Problems
Water in instrument air or process lines damages valves and product. It usually comes from an undersized or failing dryer, a stuck drain or a saturated filter.
- Dew point measurement
- Dryer, drain and filter diagnosis
- Fix for water in air lines
Nitrogen Generation Optimisation
On-site PSA nitrogen generators are energy-intensive because every Nm³ of nitrogen costs several Nm³ of compressed air. We optimise these systems for the output you need with the least air.
- PSA nitrogen plant optimisation
- Purity vs energy balance
- Reduced compressed air usage
Electrical Efficiency
Motor-driven plant such as chillers, HVAC, compressors and pumps draws more power than it needs to. We log your feeders and show where the electrical losses are.
- Feeder power logging
- KESECO ULTRA energy saver
- Load balancing
Smart Energy Monitoring
You cannot manage what you do not measure. We install metering and monitoring on compressors, dryers, chillers and nitrogen plants so you see your energy use as it happens.
- Energy dashboards
- Real-time tracking
- KPI benchmarking
Measurement & Instrumentation
Accurate auditing relies on accurate data. We supply and install flow, pressure and dew point instruments for compressed air, nitrogen and steam.
- Flow, pressure, dew point
- Data logging systems
Turnkey Projects
From concept to commissioning, we take full responsibility for implementing energy-saving measures with minimal disruption to production.
- Audit → design → implementation
- ROI-driven execution
AMC Services
Energy efficiency needs ongoing care. Our annual maintenance contracts keep dryers, drains and compressed air systems at their optimised performance year-round.
- Preventive maintenance
- Performance audits
- System upgrades